Engineering

Automotive Joining mainly comprises of BIW Welding, Hemming, Brazing, Clinching and riveting in few cases. We offer expertise at all the levels of Joining technologies.

Overview

Project Hours Executed : 2021 – 14,160….. | 2020 – 39,240 | 2019 – 58,800 | 2018 – 68,800 | 2017 – 69,120 | 2016 – 38,160 |

Lines: Floor – Front, Rear | Subs – Bodyside, Underbody | Door – Front, Rear | Rail line – Front, Rear | Engine Compartment, Cabin, Battery Frame, Tailgate, Dash, Sills, Closures etc

Tooling

  • Tooling Design.
  • Low Volume Tooling, High Volume
  • Simultaneous Engineering.
  • Geometric Stations (Spot Welding/Arc Welding)
  • Hemming Stations
  • Re-Spot Fixtures
  • Checking Fixtures
  • Material Handling Grippers/Combo Grippers
  • End Effectors Geometry Stations with Dock & Lock
  • Loading and Passing Tables
  • Conveyor Pallets and Pull off Cart tooling
  • Pedestal Welding, Stud Welding & Gluing Stands
  • Pre-production Fixtures

Process Planing

  • Production Volume – Takt Time.
  • Part Study – Part Build ups.
  • Weld Points Study.
  • Weld Process definition.
  • Weld Gun Selections.
  • System layouts – Conceptual Plant Layout.
  • Clamping Plans.
  • MTM Cycle time study.
  • Ergo study.
  • Material flow simulation using EM-Plant.
  • Pneumatic design/Fluidic design.
  • Documentation of the Process.

Simulation

  • Kinematics.
  • Process Path Creation.
  • SOP
  • Offline Programming.
  • Process Validation.
  • Weld Point segregation.
  • Selected Weld gun study
  • Part Buildup, placement and orientation.
  • Reachability of Robots check as per Layout.
  • Fixture validation.
  • Payload Checks.
  • Gripper Validation.
  • Fine-tuning of the placement.

Design & 2D Detailing

  • Manufacturing Drawings.
  • Bill Of Materials (BOM).
  • Flame cut drawings.
  • Pneumatic Circuit diagrams.
  • DXF / PDF /GL2/ IGES Outputs.

Electrical and Controls

  • PLC Selection
  • PLC Programming
  • Data Management